Custom Foam & Storage Solutions
for Transport & Packaging
Secure, Organised, and Protected Equipment in Transit
In transport and packaging environments, protecting assets in motion is critical. Equipment, components, specialised tool kits and other high-value items must arrive intact, organised, and ready for use — regardless of distance, handling conditions, or terrain.
OSAAP Australia works with logistics and freight operators, equipment manufacturers, maintenance and service providers, field-based teams, and suppliers who require reliable, repeatable packaging solutions that perform in real-world conditions.
Our solutions combine precision-cut custom foam shadow boards and backer boards with robust Pelican transport and storage cases. Together, they are engineered to keep every item securely in place during transit, reducing movement, impact damage, and the risk of loss.
Our lightweight, shock-absorbing foam can be used to package, ship, and store items of almost any size or complexity — from delicate components and calibrated equipment to heavy or irregularly shaped assets.
Common Challenges in Tool and Equipment Transport
Protecting Assets During Transit
Transported assets are exposed to vibration, impact, weather, and handling risks. Without purpose-built packaging, equipment can shift, sustain damage, or deteriorate during transit, leading to costly repairs and replacements.
Operational Delays and Inefficiencies
When items arrive damaged or disorganised, teams must spend valuable time reassembling, inspecting, or sourcing replacement parts. These delays impact productivity, schedules, and service delivery.
Maintaining Organisation Across Locations
Keeping assets organised throughout transport and storage is an ongoing challenge. Poor organisation increases the risk of misplaced items, inconsistent packing, and inefficiencies at each handover point.
Limitations of Generic Packaging Solutions
Generic foam and off-the-shelf packaging are rarely designed for the specific size, weight, or fragility of transported assets. This allows movement during transit and increases the risk of Foreign Object Debris (FOD) from degraded materials. Inadequate sealing also exposes contents to dust, moisture, and contaminants. Just as importantly, generic packaging lacks the professional presentation expected when delivering high-value products.
How OSAAP Australia Supports Transport and Packaging Teams
Custom Foam Shadow Boards for Organised Equipment
OSAAP Australia’s custom foam solutions are engineered to protect equipment in motion. Each foam shadow board is precision cut to fit tools and equipment exactly, significantly reducing movement during transport and minimising the risk of damage to sensitive or high-value assets.
Our foam inserts are manufactured using high-performance foam supplied by Zotefoams, selected for its lightweight, shock-absorbing, and durable properties. Unlike generic packaging materials that simply fill empty space, OSAAP custom foam supports each item individually, creating a secure environment that cushions equipment against vibration, impacts, and handling stresses while keeping everything organised and in place throughout transit.
Custom foam shadow boards also maintain a consistent layout and professional presentation, making it easy to identify equipment at a glance and ensure kits arrive complete and ready for use. For applications requiring additional protection, foam inserts can be integrated into Pelican transport cases, delivering a robust, end-to-end solution for packaging, storage, and transport in demanding environments.
Pelican Cases for Safe Transport
As Platinum Pelican Dealers, OSAAP Australia supplies and configures durable Pelican transport cases for organisations that move tools, equipment, and components through demanding transport and handling environments.
When paired with our custom foam shadow boards and backer boards, Pelican cases keep all contents securely in place during transit, preventing movement, reducing breakages, and ensuring assets arrive organised and ready for use.
Engineered for tough conditions, Pelican cases offer superior protection regardless of environment. Their lightweight construction, stackable design, and optional handles and wheels support efficient transport across land, air, and sea.
With an IP67 rating, Pelican cases protect against dust and water immersion and comply with recognised transport and defence packaging standards, including ATA Spec 300, STANAG 4280, MIL-STD-810, DEF STAN 81-41, and DEF(AUST) 1000.
Digital Asset Management
OSAAP’s imaging technology and Blue Suite software support efficient, accurate packaging design for transport and logistics environments. Using the BlueMobile AUS app, teams can photograph and upload tools, components, or equipment directly on site, eliminating the need to ship assets offsite for measurement or assessment.
These images are used by the OSAAP design team to create precise custom foam layouts, ensuring every item has a clearly defined, secure location for transport. For larger kits or high-volume assets, light panels and towers enable multiple items to be captured at once, improving consistency and turnaround times.
Designs, approvals, laser etching details, and production progress are managed through our Blue Manager platform within Blue Suite, providing full visibility throughout the process and enabling fast delivery with minimal disruption to day-to-day operations.
Mobile Kits for Travelling Technicians
OSAAP Australia specialises in designing mobile tool kits for technicians who work across multiple sites and environments. During the initial consultation phase, we take the time to understand how equipment is transported, accessed, and used in the field.
Each kit is purpose-built to organise tools logically, protect them during transit, and withstand vibration, handling, and environmental exposure. Custom foam shadow boards ensure every item has a secure, designated place, allowing technicians to work efficiently on arrival and repack quickly before moving on to the next location.
Case Study – CRiMP-TECH Transport Cases
The Challenge
CRiMP-TECH required a reliable transport solution to protect high-value tooling while maintaining organisation and accountability during storage and transit. Existing packaging solutions did not provide adequate protection or professional presentation.
The Solution
OSAAP Australia designed a custom high-density Zotefoams shadow board housed within a robust Pelican Case. Each tool was scanned, processed, and laser-etched to CRiMP-TECH’s specifications, ensuring secure placement, clear identification, and consistent organisation.
The Results
The completed solution delivered immediate improvements in presentation, protection, and accountability. Over time, CRiMP-TECH experienced reduced replacement costs, improved transport reliability, and greater operational efficiency when moving and handling critical tooling.
“At Crimp-Tech Australia, we only offer the highest quality tooling for aerospace and defence, and we demand the highest quality foam for our custom-made kits to protect our customers’ investments. This is why we use OSAAP Australia for their high-quality work to ensure that the end-user gets the highest possible protection for their tooling.” - Michael Noisen, General Manager - CRiMP-TECH Australia
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Discover how OSAAP Australia can engineer a smarter, safer, more efficient workspace.